Plastics Fabrication

Lead times for custom plastic parts depend on whether you’re in the prototype or production phase. Prototype lead times vary based on part complexity: simple 2D shapes can take 1-3 days, while more complex bent parts may take 3+ weeks. Our sales team will provide more specific estimates for your design and will always do everything possible to accommodate your specific requirements.

For ongoing production of approved parts, we typically maintain a 3-week lead time. This allows us to schedule production jobs across our large customer base while maintaining a high on-time shipping rate.

If you’re unsure which material is best for your project, our experienced sales and engineering teams are here to help! We’ll assess your project’s requirements and recommend materials that will meet your goals—whether that’s durability, strength, or environmental resistance.

We focus on value engineering, designing the most cost-effective part possible to achieve your goals. Material selection, thickness, and yield are major cost drivers, and speaking with us early in the design process can help ensure you choose the best material without sacrificing quality or performance.

Almost any shape or size part can be fabricated from plastic. That said, different manufacturing techniques and materials have specific limitations. For example, when CNC cutting material from sheets, you are limited by the maximum sheet sizes. When thermoforming plastics, you are limited by their flexibility and bend radius.

Our team is always available to provide free feedback on manufacturability. Whether you need guidance on material capabilities or design adjustments, our sales and engineering teams are happy to help you find the best solution for your project.

With our extensive experience in plastics fabrication for the marine industry, we specialize in materials designed to withstand harsh outdoor environments. HDPE, specifically King Starboard, is our top choice for these applications due to its UV stability and durability, making it ideal for boats and other outdoor projects.

Beyond HDPE, other materials like expanded PVC, acrylic, and solid surface also perform well outdoors. If you’re unsure which material is right for your project, our team is here to help you find the perfect fit.

It depends entirely on the material selection and manufacturing technique. Some plastics, like acrylic or expanded PVC, accept paint and coatings beautifully, offering a wide range of textures and colors. However, materials like HDPE or UHMW cannot be painted due to their surface properties. If you’re looking for a specific finish, our team can help guide you toward the right material to ensure you achieve the desired look and functionality for your project.

The cost of plastic fabrication varies widely depending on the complexity of the part and the quantity being produced. To help manage pricing, we provide free quotes and focus on value engineering. This means we work closely with you to optimize material selection, part size, and design for manufacturability—ensuring your project is both cost-effective and efficient to produce.

By involving our team early in the design process, we can suggest materials that balance performance with price and ensure the design maximizes material yield, reducing waste. Every step we take is focused on getting you the best quality part at the best possible price, with no unnecessary expenses.